Pruftechnik ROTALIGN Touch
Pruftechnik ROTALIGN Touch is the first laser shaft alignment system on the market to combine high precision on-site measuring tasks and cloud connectivity for worldwide data access and transfer. It features the unique sensALIGN 7 laser and sensor heads offering a full range of everyday alignment routines up to expert degree alignment jobs – such as cardan shaft alignment or coupling alignment.
The single-laser technology enables unrivaled precision, even in harshest conditions and on highly demanding jobs. ROTALIGN touch was designed by some of the world’s leading alignment experts to solve problems in the easiest way possible. The intuitively guided user interface can be operated by almost anyone – users just need to follow the three steps for any laser shaft alignment procedure: dimension, measure, and result.
This device is made for maximum durability in extreme working conditions. It is IP65 waterproof and dust-proof, dirt, scratch and temperature resistant. It is also fully shock and impact tested.
ROTALIGN touch is the first laser shaft alignment tool fully designed to meet the requirements of industrial IoT with RFID, Wi-Fi, and cloud data transfer.
With the ALIGNMENT RELIABILITY CENTER 4.0 software, work orders may be sent via the cloud to a mobile ROTALIGN touch unit anywhere in the world. Measurement results are sent back straight from the unit into the alignment software for monitoring and advanced reporting. Asset-specific work orders and RFID machine identification make it possible to track the alignment of individual assets over time (alignment trend), making alignment data a dynamic condition monitoring parameter for asset management and condition-based maintenance programs.
Technology
The sensALIGN Series technology is based on the inherent PRUFTECHNIK single-laser technology providing highly precise measurement results and easiest mounting and measuring in the field. sensALIGN 7 sensors include two HD large position-sensitive detectors (PSD) and MEMS inclinometers. Combined with the detector extension capability (InfiniRange), it is always possible to measure and document the initial alignment condition; no matter how big is the misalignment. Furthermore, this technology allows the simultaneous monitoring of the machine corrections in vertical and horizontal directions, starting from any angular position where the sensor comes to stop.
With sensALIGN 7, the door to the toughest alignment applications opens wide. Intelligent alignment features make it possible to approach complex alignments with serenity: intelliSWEEP filters out any poor measurement data due to difficult measuring conditions.
Whether it is a Cardan shaft, a vertical pump, or a turbomachine train, ROTALIGN touch will not let you down. All the best intelligent features are included: vertiSWEEP, Cardan Shaft, Live Trend, Live Move, Multicoupling Measure, Move, and Live Trend.
touch device Firmware Version 2.5
- ANSI tolerances available for Short flex and Spacer coupling types
- Resolution available in both 2DP and 3DP (Metric)
- Report print preview
- Report new section: Measurement equipment serial number and due calibration date
- Tolerance screen accessible directly from Results view
- Context sensitive help ‘?’ button directly accessible within main workflow screens
- “Add feet” button available in stationary machine properties
Pruftechnik Rotalign Touch Shaft Alignment System
A new way to align – Laser alignment tool for the smart factory
ROTALIGN® touch is the first cloud-enabled touchscreen laser shaft alignment system with integrated mobile connectivity.
With ROTALIGN® touch, alignment trend is fully integrated into your asset management and condition-based maintenance programs.
Maintenance and Reliability managers can remotely prepare alignment jobs in the alignment software and connect to the Cloud to transfer them to a ROTALIGN® touch device, anywhere in the world. Alignment technicians receive alignment jobs directly on their ROTALIGN® touch device. Once completed, the jobs can be uploaded wirelessly back to the Cloud.
A direct connection from the ROTALIGN® touch to the alignment software is also possible.
Built-in RFID machine identification and asset-specific jobs make it possible to track the alignment condition of individual assets over time. The alignment trend provides meaningful information and can be used as a condition monitoring parameter to diagnose machine condition even more accurately.
With the onboard camera alignment reports can easily be supplemented with pictures for easier knowledge transfer.
Intelligent features for shaft alignment – 100% Precision – 0% Error
The unique intelliSWEEP® sensor technology enables continuous measurements and real-time quality for precise, accurate and repeatable results. The intelliSWEEP® HD measurement mode automatically detects and eliminates sources of measurement errors such as coupling play, rotational angle or environmental vibration.
As shaft rotates, hundreds of real measurement points are taken automatically. The results are far more accurate than those based on 3 measurement positions.
Features:
- Intelligent measurement modes including uncoupled intelliPASS and intelliPOINT
- Cardan shaft alignment with cardan in place
- Vertical machine alignment with vertiSWEEP continuous measurement mode
- Softfoot diagnostics
- Live Trend
- Horizontal and Vertical move simulator
- Measurement table including different alignment jobs
- Machine train with real 3D machines
- Real time Intelligent measurement quality
- Customized tolerances (even asymetrical)
Powered by the unique sensALIGN® sensor and intelliSWEEP® measurement technology, ROTALIGN® touch features the simultaneous Live Move mode, now enhanced with an acoustic move assistant to guide you to the correct alignment.
Use the Live Trend monitoring function to analyze thermal or process-related machine positional changes during runup and coast-down phases, while recording machine vibration at the same time.
Tablet-like usability – Unparalleled user experience
- Capacitive touchscreen
- Glove-enabled capacitive touchscreen for longer life and a tablet-like user experience.
- Interactive 3D machine view
- Interactive 3D machine graphics throughout the alignment procedure for optimum visual guidance.
- Speech recognition
- Voice control frees up both your hands when the alignment job gets hands-on. The functionality may even be operated with Bluetooth® headsets in noisy machine halls
- RFID on board
- Save, retrieve and track the alignment condition of individual assets over time, and easily identify the asset to be measured, without risk of error.
- One-Key alignment
- Perform standard alignment from start to finish by pressing only one key.
- Durability
- Tough industrial housing (IP65) and shockproof glass screen (above industry standard).
Specifications:
| CPU | Processor: 1.0 GHz quad core ARM®Cortex-A9 Memory: 2 GB RAM, 1 GB Internal Flash, 32 GB SD-Card Memory |
| Display | Technology: Projective capacitive multi-touch screen Type: Transmissive (sunlight-readable) backlit TFT color graphic display Optically bonded, protective industrial display, integrated light sensor for automated adjustment of the brightness to the display Resolution: 800 x 480 Pixel Dimensions: 178 mm (7”) diagonal |
| LED indicators | 3 LEDs for battery status, 1 LED for WiFi communication |
| Power supply | Operating time: 12 hours typical use (based upon an operating cycle of 25% measurement, 25% computation, 50% ‘sleep’ mode) Battery: Lithium-ion rechargeable battery 3.6 V / 80 Wh AC adapter/charger: 12 V / 36 W; standard barrel connector (5.5 x 2.1 x 11 mm) |
| External interface | USB host for memory stick USB slave for PC communication, charging (5 V DC / 1.5 A) RS-232 (serial) for sensor, RS-485 (serial) for sensor I-Data for sensor Integrated Bluetooth® wireless communication (covers direct line of sight distances of up to 30 m / 100 ft depending on the prevailing envir-onmental conditions) Integrated Wireless LAN IEEE 802.11 b/g/n up to 72.2 Mbps (depending on configuration) Integrated RFID with read and write capabilities (depending on con-figuration) |
| Environmental protection | IP 65 (dustproof and water jets resistant) – as defined in regulation DIN EN 60529 (VDE 0470-1), shockproof Relative humidity: 10% to 90% |
| Drop test | 1 m (3 1/4 ft) |
| Temperature range | Operation: 0°C to 40°C (32°F to 104°F) Charging: 0°C to 40°C (32°F to 104°F) Storage: -10°C to 50°C (14°F to 122°F) |
| Dimensions | Approx. 273 x 181 x 56 mm (10 3/4” x 7 1/8” x 2 3/16”) |
| Weight | Approx. 1.88 kg (4.1 lbs) |
| Camera | 5 MP built-in (depending on configuration) LEDs: Risk Group 1 according to IEC 62471:2006 |
| CE conformity | Refer to the CE compliance certificate in www.pruftechnik.com |
| FCC compliance | Requirements fulfilled (refer to the provided document ‘Safety and gen-eral information’) |
INCLUDED :
- Pruftechnik Rotalign Touch Laser Shaft Alignment System (BC# -L/T*)
- Rotalign SensALIGN Laser
- Rotalign SensALIGN Receiver
- (2) Chain Brackets
- Tape Measurer
- Carrying Case (G)
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